A ceramic facade (ventilated curtain wall) combines strength, aesthetics, and durability. Modern systems from Agrob Buchtal, MOEDING, and TONALITY allow for the implementation of complex architectural solutions: large formats, textures, and colors. This article provides a comprehensive, practical guide and checklist for architects and general contractors on how to complete all stages, from concept and technical solution to preparation for installation and commissioning of the facility.
Start with a clear definition of the task: aesthetics (color, texture), function (thermal insulation, fire safety), budget, deadlines, and customer requirements. It is important to agree whether the facade will be ventilated (recommended for ceramics) or combined with TIS/adhesive bonding to small or medium-sized flat tiles on insulation.
Evaluate the options for ceramic systems: tile formats, surfaces (glazed/unglazed), technical series (e.g., KeraTwin, KerAion from Agrob Buchtal), customization and color options (especially from MOEDING), as well as the manufacturer's export/warranty conditions. Agrob Buchtal offers several systems and a wide range of formats; MOEDING specializes in customized solutions; TONALITY is known for its wide range and quality of facade tiles.
Check the load-bearing capacity of the structure and the mounting points of the subsystem. Determine wind loads, seismic characteristics (if any), operating conditions (climate, aggressive environment). This is critical for selecting an aluminum subsystem and fasteners.
The subsystem is the backbone of a ventilated facade. Choose a subsystem based on the format of the tiles, their weight, and the desired installation method (suspension, clamps, fasteners with visible/hidden fixation). Many ceramic manufacturers offer recommended systems and accessories for their product lines (for example, Agrob Buchtal has special systems for quick installation and large-format ceramics).
Select insulation in accordance with energy efficiency and building standards. Fire resistance requirements are important for many public and high-rise buildings—mineral wool systems under ceramic tiles (KeraJoin/combined TIS systems with ceramics) are possible. Check the compatibility of the insulation with the subsystem.
Drawings must include: elevations, junction details, window lintel details, overhangs, facade zoning by materials, slab formats, joint layout, and fastener positions.
Individual components: joints with windows, columns, canopy elements, drainage solutions, thermal insulation “bridges.” Consider moisture drainage and ventilation gaps to prevent condensation.
In the documentation, specify the exact plate items, dimensions, thickness, surface type, geometry and fastening tolerances, as well as requirements for the subsystem and anti-corrosion coating.
Ceramic facade elements are often made to order (especially non-standard formats, curved elements, or special glazes). Check production times and minimum quantities. MOEDING, for example, is known for its custom coloring and shaping options, which can increase production time.
Organize unloading taking into account the fragility of the slabs (pallets, supports, edge protection are required). Specify storage conditions: dry room, no direct sunlight, and no intense temperature fluctuations.
Before installing the subsystem, check the verticals, horizontals, slopes, and straightness of the surfaces. Small deviations will affect the joints and appearance.
Install the subsystem in accordance with the subsystem manufacturer's instructions and the panel manufacturer's recommendations. Before final installation of the panels, do a “fitting” - mark the vertical and horizontal joints to avoid unexpected joints on the facade.
Check each row for verticality, misalignment at the joints, and uniformity of gaps. Record the batch numbers and serial numbers during installation (so that in case of a complaint, you know which batch was used).
Curved elements, corner pieces, flashings, and panels with window cutouts are installed last, with special attention paid to fastenings and sealing joints.
After installing the tiles, seal the joints around windows, doors, and other openings with appropriate profiles and sealants that are compatible with ceramics. Proper sealing ensures that moisture cannot penetrate and that thermal insulation is maintained.
Clean the surface using appropriate methods (leaf blower, soft brush) and avoid aggressive chemicals. Some series (e.g., Hytect by Agrob Buchtal) have a coating that facilitates maintenance and self-cleaning.
Conduct a joint inspection with the customer: check joints, fastenings, visual appearance, and technical documentation. Provide material passports, certificates, and maintenance recommendations.
Manufacturers such as Agrob Buchtal, MOEDING, and TONALITY usually provide technical instructions, catalogs, and installation recommendations, as well as warranty obligations for the material. When designing, it is important to specify in contracts the obligations of the manufacturer/supplier regarding deliveries, warranties, and complaint conditions.
For each project, we recommend:
A ceramic facade is an investment in the appearance and durability of a building. Careful design, compliance with manufacturer specifications (Agrob Buchtal, MOEDING, TONALITY), the right choice of subsystem, and quality control at all stages are the keys to success. Use this checklist as a working tool: it will help you avoid common mistakes, speed up the process, and ensure a reliable result.
